GI Pipe Guide: Sizes, Classes & IS 1239 Weight Chart

Galvanized pipe sizes, wall thickness classes, weight per metre and how GI differs from MS pipe.

What is a GI pipe?

A GI (galvanized iron) pipe is a mild steel pipe with a zinc coating that protects the steel from rust. GI pipes are widely used for water supply, fire-fighting lines, compressed air, scaffolding, fencing, greenhouses and general structural work. See our GI pipe range for sizes and pricing guidance.

Light, medium and heavy class

IS 1239 (Part 1) groups tubes by wall thickness into light (A), medium (B) and heavy (C) classes. Medium is the usual choice for water and general piping; heavy is selected for higher pressure, threading and rough service.

GI pipe size and weight chart

Nominal boreOutside dia (mm)Light: wall mm / kg per mMedium: wall mm / kg per mHeavy: wall mm / kg per m
15 mm21.32.0 / 0.952.6 / 1.203.2 / 1.43
20 mm26.92.3 / 1.402.6 / 1.563.2 / 1.87
25 mm33.72.6 / 1.993.2 / 2.414.0 / 2.93
32 mm42.42.6 / 2.553.2 / 3.094.0 / 3.79
40 mm48.32.9 / 3.253.2 / 3.564.0 / 4.37
50 mm60.32.9 / 4.113.6 / 5.034.5 / 6.19
65 mm76.13.2 / 5.753.6 / 6.444.5 / 7.95
80 mm88.93.2 / 6.764.0 / 8.384.8 / 9.96
100 mm114.33.6 / 9.834.5 / 12.195.4 / 14.50

Note: Values are indicative, with weights calculated theoretically for plain steel. Mill tolerances and the zinc coat change actual weight. Confirm thickness against the latest IS 1239 (Part 1) before ordering.

GI pipe vs MS pipe

PointGI pipeMS (black) pipe
CoatingZinc galvanizedNone (plain or oiled)
Corrosion resistanceHigh, suited to outdoor and wet useLow, needs paint
Best forWater lines, fencing, scaffolding, greenhousesStructures that will be painted, welded frames
WeldingPossible but coating must be restoredEasy

How to select GI pipe

  • Pick the nominal bore from the flow or structural need.
  • Choose the class (light, medium, heavy) based on pressure and joining method.
  • State the length (usually 6 m) and any threading or sockets.
  • Mention the quantity and delivery city.
Need these in stock?Share size, thickness and quantity for a quotation.
FAQ

Frequently Asked Questions

Several mills and tube makers produce GI pipes in India. Accurate Tube Industries supplies galvanized (GI) pipes from Thane and Panvel, Navi Mumbai to contractors, plumbers, fabricators and project buyers across India. Send your size and class for a quotation.

A GI pipe is a mild steel pipe that has been hot-dip galvanized with a zinc coating for corrosion resistance. A plain MS (black) pipe has no zinc coating and needs paint or another finish when used outdoors or in damp places.

These are wall thickness classes in the Indian standard IS 1239 (Part 1). For the same nominal bore, heavy class has the thickest wall, medium is standard for most water, gas and general use, and light class is thinnest.

Galvanized and black mild steel tubes for water, gas and general use are covered by IS 1239 (Part 1). Zinc coating requirements for galvanized tubes are covered separately (IS 4736). Please confirm the current edition for your project.

Theoretical weight in kg per metre = (OD − wall thickness) × wall thickness × 0.02466, with both in mm. Galvanizing adds a small extra weight. Our weight calculator does this for you.

Yes, but the zinc coating burns off near the weld, produces fumes and must be removed and re-coated with a zinc-rich paint. Threaded and flanged joints are more common for GI pipelines.

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