Flange Size Chart, Pressure Classes & Standards

A practical reference for buyers and site engineers: ASME B16.5 Class 150 and 300 dimensions, what pressure classes really mean, and how Table E, IS 6392 and PN flanges differ.

ASME B16.5Class 150 and 300 dimensionsPressure–class tableTable E / IS 6392 / PNRF, FF, RTJ
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Flange dimension diagram showing outside diameter, PCD, bolt holes and bore
Four numbers identify a flange's drilling: OD, PCD, number of holes and hole size.

Read this before you order a flange

Two flanges only bolt together if their outside diameter, bolt circle (PCD), number of bolt holes and hole size match. Those depend on the standard and the pressure class or table, not just the pipe size. A 4" Class 150 flange, a 4" Class 300 flange and a 4" Table E flange are three different parts.

The tables below cover ASME B16.5 Class 150 and 300, the most common classes in Indian process plants, plus the pressure ratings that go with each class. Use them to check a drawing or identify a flange on site. For design, always work from the current edition of the standard and your piping specification.

Read this before you order a flange: specification summary
Standard coveredASME B16.5 pipe flanges, ½" to 24", Class 150 to 2500
Same drilling across typesWeld neck, slip-on, blind, socket weld, threaded and lap joint flanges of one size and class share OD, PCD and bolting
Bolt holesAlways a multiple of four, drilled 1/8" (3.2 mm) larger than the bolt
Raised face height1.6 mm (1/16") for Class 150 and 300; 6.4 mm (1/4") for Class 400 and above
Other standardsBS 10 Table D / E / F / H, IS 6392, EN 1092-1 PN 6 to PN 40

ASME B16.5 Class 150 flange dimensions

NPS (inch)DNFlange OD in (mm)PCD / bolt circle in (mm)No. of boltsBolt size (inch)
½"153.5 (88.9)2.375 (60.3)4½"
¾"203.875 (98.4)2.75 (69.8)4½"
1"254.25 (107.9)3.125 (79.4)4½"
1¼"324.625 (117.5)3.5 (88.9)4½"
1½"405 (127.0)3.875 (98.4)4½"
2"506 (152.4)4.75 (120.6)4⅝"
2½"657 (177.8)5.5 (139.7)4⅝"
3"807.5 (190.5)6 (152.4)4⅝"
4"1009 (228.6)7.5 (190.5)8⅝"
5"12510 (254.0)8.5 (215.9)8¾"
6"15011 (279.4)9.5 (241.3)8¾"
8"20013.5 (342.9)11.75 (298.4)8¾"
10"25016 (406.4)14.25 (361.9)12⅞"
12"30019 (482.6)17 (431.8)12⅞"

Millimetre values are converted from the inch dimensions in ASME B16.5. Flange thickness and hub dimensions differ by flange type, so they are not listed here. Ask us for the dimension sheet of the exact type you are buying.

ASME B16.5 Class 300 flange dimensions

NPS (inch)DNFlange OD in (mm)PCD / bolt circle in (mm)No. of boltsBolt size (inch)
½"153.75 (95.2)2.625 (66.7)4½"
¾"204.625 (117.5)3.25 (82.5)4⅝"
1"254.875 (123.8)3.5 (88.9)4⅝"
1¼"325.25 (133.3)3.875 (98.4)4⅝"
1½"406.125 (155.6)4.5 (114.3)4¾"
2"506.5 (165.1)5 (127.0)8⅝"
2½"657.5 (190.5)5.875 (149.2)8¾"
3"808.25 (209.5)6.625 (168.3)8¾"
4"10010 (254.0)7.875 (200.0)8¾"
5"12511 (279.4)9.25 (234.9)8¾"
6"15012.5 (317.5)10.625 (269.9)12¾"
8"20015 (381.0)13 (330.2)12⅞"
10"25017.5 (444.5)15.25 (387.3)161"
12"30020.5 (520.7)17.75 (450.8)161⅛"

Class 300 flanges are larger and heavier than Class 150 of the same size, with a bigger PCD and often more bolts, so the two classes never bolt together.

Pressure class is not the pressure

A Class 150 flange is not limited to 150 psi. The class is a rating step, and the allowed working pressure depends on the material group and the temperature. For carbon steel ASTM A105 (material group 1.1) between −29 °C and 38 °C:

ClassMax. working pressure (bar)Max. working pressure (psig)
15019.6285
30051.1740
40068.1990
600102.11480
900153.22220
1500255.33705
2500425.56170

As temperature rises, the allowed pressure falls, and stainless and alloy grades have their own tables. Always check the ASME B16.5 rating for your material at your design temperature.

Table E, IS 6392 and PN flanges

  • BS 10 Table D, E, F, H: drilling tables from an old British standard. BS 10 has been withdrawn, but Table E is still the most common MS flange in Indian trade. The letters go up with pressure: D is the lightest and H the heaviest.
  • IS 6392: the Indian Standard for steel pipe flanges, rated by nominal pressure (PN). Often specified on Indian infrastructure and government work.
  • EN 1092-1 PN 6, 10, 16, 25, 40: the European system, where PN is the nominal pressure in bar at reference temperature. PN drilling is metric and is generally not interchangeable with ASME classes.

If you are not sure which system an old flange follows, measure the OD and PCD, count the holes and measure one hole. Those four numbers identify it. See MS flanges and plate flanges for the Indian-trade drillings.

Flange faces: RF, FF and RTJ

  • Raised face (RF): a raised ring around the bore that concentrates gasket pressure. Standard on ASME steel flanges.
  • Flat face (FF): the whole face is flat. Used against cast iron, FRP and plate flanges, where a raised face could crack the mating flange.
  • Ring type joint (RTJ): a machined groove holding a metal ring gasket, for high pressure and temperature.

Bolt a raised-face flange to another raised-face flange, and a flat-face flange to a flat-face flange.

How to write a flange enquiry

Give six things and you will get an accurate quotation the first time:

  1. Type: weld neck, slip-on, blind, socket weld, threaded, lap joint or plate
  2. Size: NPS or NB, plus pipe OD for slip-on and socket weld
  3. Standard and class or table: for example ASME B16.5 Class 300, or Table E
  4. Pipe schedule, for weld neck and socket weld bores
  5. Material grade and facing: for example A105 RF, or F316L RF
  6. Quantity and delivery location

Example: 4" WNRF, ASME B16.5 Class 300, A105, bore Sch 40, 20 nos, delivery Pune.

Want us to check your flange list?Send the schedule or a photo of the old flange and we will confirm the drilling.
FAQ

Frequently Asked Questions

No. For A105 carbon steel at up to 38 °C, a Class 150 flange is rated 19.6 bar (285 psig). The rating falls at higher temperatures and differs for other materials.

No. PN16 flanges follow EN 1092-1 metric drilling and Class 150 flanges follow ASME B16.5 inch drilling. They are generally not interchangeable, so check the PCD and number of holes.

PCD (pitch circle diameter), or bolt circle, is the diameter of the circle through the centres of the bolt holes. It must match the mating flange.

For the same size and class in ASME B16.5, the OD, PCD, number of holes and bolt size are the same, so they bolt together. Thickness and hub dimensions differ by type.

1.6 mm (1/16") for Class 150 and 300. For Class 400 and above, the raised face is 6.4 mm (1/4").

A 2" (50 NB) flange. In ASME B16.5 Class 150 it has a 6" (152.4 mm) OD, a 4¾" (120.7 mm) PCD and four ⅝" bolts.

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