ERW vs Seamless Pipe: Differences & How to Choose

Electric resistance welded and seamless steel pipes compared for cost, pressure and application.

Definitions

ERW (Electric Resistance Welded) pipes are made by rolling steel strip into a tube and welding the seam. Seamless pipes are made by piercing and rolling a solid billet, so there is no longitudinal weld seam.

ERW vs seamless pipe

PointERW pipeSeamless pipe
ManufactureStrip formed and seam weldedSolid billet pierced and rolled
Weld seamYesNone
CostLowerHigher
Size rangeSmall to large diameters, thin to medium wallWide range including heavy wall
Typical useWater and gas lines, structures, mechanical tubingBoilers, high-pressure and high-temperature lines, refinery and process piping
Surface and toleranceGood, consistentDepends on finishing process

How to choose

  • Follow the design code or client specification first.
  • Pick seamless for high pressure or temperature, boiler and critical process service.
  • Pick ERW for general, structural and low to medium pressure use where cost matters.

Explore ERW pipes, MS seamless pipes, boiler pipes and alloy steel pipes.

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FAQ

Frequently Asked Questions

ERW stands for Electric Resistance Welded. The pipe is formed from steel strip and its seam is welded using electric resistance heating without added filler metal.

Seamless pipe has no weld seam and is traditionally preferred for very high pressure, high temperature and critical service. Modern ERW pipe is reliable and widely used for water, gas, structural and general engineering where the design pressure suits it.

Generally yes. ERW production is faster and uses coil, so it usually costs less per tonne than seamless pipe of similar size.

ERW or welded hollow sections are the common, economical choice for structural and fabrication work. Seamless is selected when the design code or pressure rating requires it.

Yes. See our ERW pipes, MS seamless pipes, carbon steel pipes and alloy steel pipes pages, or send your specification for a quote.

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